Optimized in the digital world, realized in the real world

Siemens Digital Native Factory

The very first Siemens factory, built from scratch on the Siemens Digital Enterprise concept, utilizing the full scope of the Digital Enterprise portfolio, was successfully planned, simulated, realized and in operation, initially fully digitally, then optimized in the digital world before it was physically built in Nanjing, China. This came on stream in late 2021.

Optimized in the digital world, realized in the real world

Siemens Digital Native Factory

Digital rendering of the Digital Native Factory

The issue was to build a sustainable future in a highly efficient way requiring a new plant.

Siemens previously had two plants in their Motion Control division in Nanjing producing drives, motors and CNC controllers operating at two separate locations. Plus, the logistics were handled elsewhere, making it increasingly complex and inefficient. So, a combination of sub-optimal delivery performance, optimization difficulties, production flexibility and older designed sites needed to be changed.

Market demand and future business growth capitalizing on the dynamic market opportunities demanded a solution of building a new greenfield factory to enlarge the production capacity and give greater sustainability to the business.

A deployment of Siemens Digital Enterprise concept

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Understanding the Factory of the Future

 

Siemens Digital Enterprise SPS Dialog Resul

Some time back I attended a Siemens event, a really valuable virtual event called their “Digital Enterprise SPS Dialog

The event itself was called the  “Digital Enterprise SPS Dialog” and had 56 3d-exhibits in 12 topic areas, more than 130 product presentations, 3 real factory showcases with 21 stage presentations involving over 38 speakers.

These events come up every year, Siemens had one late last year as well. By registering you can view “on-demand” selectively or watch the whole event, explore the showrooms and simply learn, evaluate and assess what these concepts would mean for you in your own Industry 4.0 journey, to a more highly automated and connected environment.

I said it at the time, and I repeat it: “The event was, for me, the best virtual event of this very strange and weird year we have all been caught up in“. For Siemens, they also commented this was quite a milestone to be achieved in the field of virtual events. It delivered a lot. My initial post “Siemens SPS Dialog.” might be worth also picking up upon.

By being virtual, the insights provided has advanced my understanding of what is being offered in Siemens Digital solutions significantly and would give any clients a terrific understanding of Siemens’s combined physical and digital offerings.

An event showcasing critical aspects of the factory of the future Continue reading

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Challenging Business By Moving to a Digital world

Transformation is very hard at the best of times for all of us to undertake. Digital transformation forces us to work with mostly emerging, constantly evolving technologies, and then apply these in an integrated way into an existing business. This stretches our abilities significantly, as we may remain unclear of the finished design for quite some time.

We have to evolve it, as we go. With anything that is evolving in front of our eyes, we will need to recognize some of the decisions we will make will turn out to be wrong but made as a good judgment at the time, on ’emerging’ evidence, not proven. Achieving a digital transformation is becoming really essential for innovation, helping to enable your ability to deliver sustained growth through making all the ‘connections’ come together in different ways than ever before; in evaluations, analysis, in collaborations and in the process from discovery to eventual commercialization.

Digital transformation executed well is a really big undertaking. It goes way beyond making a series of incremental improvements to become cloud-ready as are supposed to build in and reflect social, mobile and digital technologies in the solution set. We need to fundamentally transform our processes by opening up and engaging with customers in dramatically different ways, in real-time, in constant exchanges and connected ways. Everything needs to be tracked and traced. Continue reading

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User Centricity is central to Siemens relaunched software EnergyIP Mosiac®

Image rights Siemens EnergyIP Mosaic®

Today and in the future, the essential need is to unlock the full value of services provided with a well-designed Smart Metering Management software.

To achieve performance in significant ways by dramatically improving the ways to perform tasks efficiently, to provide better situational awareness to customers that are promising through a new EnergyIP UX design. This new design offers the ability to bring down task time by 85% for operators makes for a more efficient, insightful, adaptable way of performing tasks. The software is more intuitive and gives greater speed and confidence, both by the operator in solving problems and by the customer in need of answers,

I was looking at the changes made by Siemens on their meter data management software on their recent relaunchEnergyIP Mosaic®, their next generation of the leading EnergyIP® Meter Data Management. It has changed its look and feels, but more through interactive visualizations and shortcuts gets at the correlations and root causes of issues and anomaly detection in significant time saving, predicted at 85 per cent task time reduction.

“Siemens is taking its market-leading meter data management software to the next level, supporting customers to get ready for future changes to the energy system,” said Sabine Erlinghagen, CEO of Digital Grid at Siemens Smart Infrastructure. Continue reading

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Combining Artificial Intelligence and Edge Computing- managing issues and worries

Combining Artificial Intelligence and Edge Computing- managing issues and worries

In this second part of two articles, I cover many of the challenges to be faced switching into a greater AI reliance and what hurdles and issues need to be considered. In the first article, I covered “Artificial Intelligence and Edge Computing leads towards new business growth

The aim here in this second part of discussing AI, is to briefly discuss the approaches that can be taken to determine the benefits to be gained and the growing impact, returns, and value adds this AI /Edge journey can provide.

This article can be the starting point of your conversation and build up an understanding of what needs addressing.

Scepticism about AI can be significant, especially on the shop floor. There is a genuine concern that AI will take decisions away from the well-understood controller or machine specialist when the experience and the relationship with handling complex machines are deeply embedded. Continue reading

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Artificial Intelligence and Edge Computing leads towards new business growth

Artificial Intelligence and Edge Computing can lead towards new potential business growth

In this first of a two-part series, I want to cover many aspects that need to be considered by switching to a greater AI reliance in a machine environment. Today the benefits of Artificial Intelligence combined with Edge computing are gaining the growing impact, returns and value-adds as a journey for your business in revolutionizing your factory floor.

Today we are witnessing a combination of advanced smart technologies (sensors & devices), AI-empowered machines, Machine learning, digitalization and managing our knowledge gained at the Edge, called Edge Computing.

This combination is changing the working environment, and taking the technology applications and adapted machinery brings us into true industrial automation towards a truly digital enterprise. AI is increasing with the combination of Edge computing within the digital network. Continue reading

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Moving from Silos to Digitally Interconnected Systems

Source of image: Arabian Business. com

Without a shadow of a doubt, over the coming decades, digital technologies will transform energy systems. The potential of energy systems being more connected, intelligent, efficient, reliable, stable, and sustainable will all become closer to reality from advances in data, analytics, connectivity, and simulations.

The continued deployment of smart appliances for grids, buildings, and e-mobility is bringing the physical and digital worlds closer to achieving the delivery of energy at the right place, at the right time and with lower costs and higher efficiencies than today. Long way to go but we are on that journey.

We are undertaking such a digital transformation within the industry and progressively within today’s energy systems for this modern intelligent energy infrastructure. Continue reading

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Extracting Value from the Digital Transformation of Industry 4.0

There is no question achieving any digital transformation is complex and challenging. In Manufacturing arguably, it is doubly hard.

So much of manufacturing is caught in tradition and legacy.

Tradition is the slowness to adapt or innovative new concepts that meet customers needs. The shop floor just seemingly can’t simply pivot; it has so much legacy invested. This legacy is in machines that are less flexible or adaptive or inflexible OT & IT systems and processes that are not intelligently built into a machine.

The lack of built-in intelligence into machines relies on the “engaged” operator to pick up on preventive maintenance needs, it is all so often machines break down. Taking any machine offline costs in unplanned asset downtime and creates unplanned pressure points on other parts of the production process. Although planned scheduling can avoid the worst of these unplanned downtimes, it disrupts and costs so much more than taking a different route on manufacturing. Continue reading

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How are you preparing for tomorrow?

preparing for the digital transformation of tomorrow

Asking the critical future question of “what are we going to become?” sets off a massive train of thought, a path of reasoning that brings together a series of ideas, experiments and explorations. This especially applies to the digital transformation being undertaken.

You also have to keep asking the other important question, “What do we need to preserve in what we have?”

This kicks off raising your consciousness to what is actually around you and what is changing that actually is impacting you and what you do. We need to “flush out and interrupt” many points of our thoughts on a highly conscious level; it is about the need of many to finally face up to becoming a digital enterprise.

How can all companies, large and small, embrace digitalization and turn growing complexity into their competitive advantage?

I have been growing my awareness of the software solutions that combine and advance all the engineering disciplines, delivering much of a company’s transformation needs to acheve this digital transition Continue reading

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Preparing for Digital within your Disruption

 

Four years ago, I downloaded an article that I keep coming back to. It was called “Managing Disruptive Change Be Ready for What Is Coming”, written by Estevao Seccatto Rocha. At the time, Estevao worked for KPMG in São Paulo as a transformation and turnaround advisor. Today according to Estaveo’s LinkedIn, he works for Stone Partners, still in São Paulo.

I think he wrote this article while studying at RWTH Aachen University, and he references Professor Malte Brettel, the head of the Innovation & Entrepreneurship Group.

I kept coming back to this and decided to try and pick out some of the points here in this post. The work is either Estavao’s or Professor Brettel. I am trying to translate it in a way that works for me, and hopefully, you as a reader of this posting site to bring disruption far more central in your thinking.

Digital is one of the most disruptive forces we have to face. This is why I decided to summarize some points, remind myself and appreciate what we really mean when we advocate and encourage going disruptive.

Understanding the basics of disruption

Disruption is constant; it simply disturbs all we do. If we ignore it, we lose what we have; if we determine how to meet disruption, we have a chance to survive and even come out better, certainly differently.

Estevao offers this “Disruption change people’s routines, the way people think, behave, do business and learn, it “displaces an existing market, industry, or technology and produces something new and more efficient and worthwhile. It is at once destructive and creative.

Much of the article attempts to apply a systematic approach to disruptions, which I partly like. Disruptions come at you in different ways, and the ability to manage all the possible variables makes the management of disruption really tough.

The first need is to try and understand the disruption

  1. Understand the disruptions. Why companies are disrupted, and what are the sources of disruptions?
  2. Build patterns and try to understand in which pattern is causing disruption;
  3. Start reacting to the disruptions in a general way;
  4. Look more closely, understand the strength of the disruption;
  5. React in a specific way;
  6. Understand the changes in the environment and respond to them.

Disruptions happen as they are mostly triggered by 1) Regulative Environment changes, 2) Technology, 3) Customer Behavior changes, 4) Competition and New Players entering.

Professor Brettel established six specific disruption patterns, depending on how the disruption affects an organization.

Professor Brettel outlines each disruption pattern with clearly different intensities but lays out the reaction patterns, dependant on the degree of disruption, in this useful visual.

The article looks at different disruption patterns by Speed, Stage and Impact. It then concludes with the actions to be taken dependent on the degree of disruption by describing the actions, pattern, manifestation, and rationale.

I have not brought these into this post. For me, it is the structured approach, not so much the specific questions that were applied (at the time), so if and when disruption hits, I have the basic thinking framework shown above and the suggested reactions to these. I think each disruption might have different reactions to consider.

The conclusions from the article are:

Success will come from being faster and flexible, anticipating and responding to drastic transformations, with an innovative approach, embracing change and capitalize on disruption. The organization must have dynamic capabilities to transform it into sustainable advantages.

Failure to achieve the value expected from Disruption

One in three CEOs says their organizations have failed to achieve the value they anticipated from previous transformation initiatives due to:

  • Failure to understand the complexity of the operating model: The most commonly identified barrier to success is underestimating the significance of operating model changes necessary to effect transformation across the organization;
  • Inability to innovate: organizations are incapable of implementing formal innovation processes, management, and budgets;
  • Missing the cultural connection: existing organizational culture is a barrier to execution;
  • Failure to take a “business value first” approach to technology: organizations’ legacy technology/systems are a barrier to success. Transformations that begin with a specific technology (rather than with strategic objectives) are twice as likely to fail;
  • Inability to execute: Organizations cannot execute an implementation plan to build and operationalize a new target operating model.

It is sobering that embarking on transformation change, mostly forced upon you, ends up as a failure. The five summary points are as relevant as the outline to manage disruption shown above.  These five aspects doom the changes if they are not really focused upon. All the structure in approach is only as good as the ability of the CEO and team changing can avoid these five failures.

So I wanted to capture this article or paper of Estevao’s as it has been on my mind for several years. I needed to place it in a post to be reminded, and as digital disruption is becoming the higher constant, it is good to be logged here to refer to.

Any disruption planned, initiated, or actively managed is hard, highly focused, and often very unpredictable work. Tread lightly before you go and throw out your existing business models

 

 

****Published initially on my Exploring Innovation Knowledge site

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